Introduction
MANUFACTURE OF INTAINTANEOUS ASSEMBLY PRODUCTION LINE：The market of Instant noodles has experienced significant growth during the last decade, And the trend continues to rise in regions such as Space, Mexico, Colombia and Chile. This phenomenon has promoted the need for efficient production lines, automated and adapted to new quality and volume demands.
In this article we explore in depth the role of a MANUFACTURE OF INTAINTANEOUS ASSEMBLY PRODUCTION LINE, The most common models, The technical parameters you must know, The complete manufacturing process and why every day more Spanish -speaking companies are betting on this investment.
Chapter 1: What is a instantaneous noodles production line?
A Instant noodle production line It is a set of connected machines that automatically perform all the necessary processes for the manufacture of noodles:
- Flour and water mixture
- Kneaded
- Laminate and cut
- Steamed cooking
- Frying or drying (according to the type)
- Cooled
- Automatic packaging
These lines can be Fully automatic the semi -automatic, and its capacity varies from 30kg/h to more than 500kg/h.
Chapter 2: What should a good manufacturer offer?
A professional manufacturer of noodles must provide:
- Personalized designs
- Stainless Steel Machines Food Grade
- Compatibility with international voltages
- Training, Installation and post -sales assistance
- CE certificates, ISO AND COMPLETE DOCUMENTATION
- Rapid export capacity to Spain and Latin America
Chapter 3: General Structure of a Line of Instant noodles
3.1 Key components
| Component | Main function |
|---|---|
| Flour mixer | Mix Flour and water homogeneously |
| Kneader | Compact and form mass |
| Laminator | Extend the dough in fine leaves |
| Cutter | Shape and length to the noodles |
| Steamed cooker | Pocer the dough before frying/drying |
| Fryer or dryer | According to the type of noodles (frites in frites) |
| Cooler | Lower packaging temperature |
| Automatic packing | Individual or multiple sealing |
Chapter 4: Technical Table of Available Models Manufacturer of instantaneous noodles production
| Model | Ability (kg/h) | Total power (kW) | Size (m) | Necessary personnel | Cooking type |
|---|---|---|---|---|---|
| DT-FD30 | 30 | 22 | 12 × 2.2 × 2.0 | 2–3 | Frito |
| DT-FD60 | 60 | 35 | 16 × 2.5 × 2.2 | 3–4 | Frito |
| DT-FD100 | 100 | 50 | 22 × 3.0 × 2.4 | 4–5 | Frito / Not fried |
| DT-FD200 | 200 | 75 | 28 × 3.2 × 2.5 | 5–6 | Hybrid |
| DT-FD500 | 500 | 110 | 38 × 4.0 × 2.8 | 6–8 | Continuous frill |
Chapter 5: Energy consumption and efficiency manufacturer of instantaneous noodles production
5.1 Approximate hour consumption
| Model | Energy consumption | Recommended source |
|---|---|---|
| DT-FD30 | 18–22 kWh | Monophase / Three-phase |
| DT-FD60 | 30–36 kWh | Three -phase 380V |
| DT-FD100 | 45–55 kWh | Three -phase 380–440v |
| DT-FD200 | 70–85 kWh | Industrial three -phase |
| DT-FD500 | 100–130 kWh | Dedicated power plant |
Chapter 6: Production and performance capacity
| Model | Daily production (8h) | Approximate portions |
|---|---|---|
| DT-FD30 | 240 kg | ~ 3,200 portions |
| DT-FD60 | 480 kg | ~ 6,400 portions |
| DT-FD100 | 800 kg | ~ 10,600 portions |
| DT-FD200 | 1,600 kg | ~ 21,000 portions |
| DT-FD500 | 4,000 kg | ~ 52,000 portions |
Chapter 7: Detailed Production Process
7.1 Flow diagram
- Mixed → 2. Kneaded → 3. Laminate → 4. Cut →
- Cooking → 6. Friture/drying → 7. Cooled → 8. Packing
7.2 Adjustable parameters
- Mass thickness: 0.8–2.5 mm
- Cooking time: 60–120 itself
- Oil temperature: 130–150 °C
- Tape speed: variable
Chapter 8: Production of fried noodles vs not fried
| Type of noodles | Advantages | Disadvantages |
|---|---|---|
| Fried | Rapid cooking, Intense flavor | More fat, Requires fryer |
| Not fried | Healthy, long shelf life | More cooking time |
Chapter 9: Why invest in this technology?
- 🌍 Increasing export to Europe and Latam
- 🤖 Automation reduces errors and personal
- 📈 High profitability (ROI average < 18 months)
- 🛡️ Compliance with food regulations
Chapter 10: Services offered by professional manufacturers such as DT Food Machine
- Personalized plant design (layout en AutoCAD)
- Remote or face -to -face technical training
- Preventive and corrective maintenance
- Spanish support 24/7
- Spare parts guaranteed by 2 years
- Shipping to Ports of Barcelona, Valencia, Manzanillo, Cartagena, Callao, etc.
Chapter 11: Success cases manufacturer of instantaneous noodles production
Spain - SME in Valencia
A 60kg/h line replaced manual production. Result: +50% productivity, –35% staff costs.
Peru - Plant in Lima
DT-FD100 line installation with air drying. They positioned themselves as a healthy brand in Wong and Plaza Vea supermarkets.
Chapter 12: Frequently asked questions
- What is the delivery time? → Between 25 y 45 days.
- Can you change the shape of the noodles? → Yes, With molds.
- Can I ask for it in 220v or 440v? → Yes, customizable.
- How is the installation done? → Includes guide, Video and remote support.
- How much space do I need? → From 80 m² to 300 m² according to model.
Chapter 13: Requirements for plant design and distribution
The installation of a Instant noodle production line Requires prior planning of the plant layout. A good design ensures continuous flow, Avoid cross contamination and optimize logistics costs.
13.1 Typical plant distribution (100 kg/h)
| Area | Estimated space (m²) |
|---|---|
| RECORD OF RAW MATERIAL | 15 |
| Mixed and kneaded | 20 |
| Laminate and cut | 25 |
| Cooking and frying | 30 |
| Cooling and packaging | 25 |
| Product storage | 30 |
| Technical area / control PLC | 10 |
| Total estimated | 150–170 m² |
Suggestion: Separate areas “dirty” (mix) of areas “Clean” (packing).
Chapter 14: Ecological technology and energy efficiency
As environmental regulations become stricter in Spain, Mexico and other Latin American countries, Many manufacturers are investing in sustainable technologies.
14.1 Teams with heat recovery
The most modern frying systems recover the heat of the residual oil and reuse it to preheat the new oil.
14.2 Low consumption engines
IE3 or IE4 efficiency engines are installed with frequency variators (VFD), that allow:
- Savings of up to 30% of energy
- Precise process control
- Lower mechanical wear
14.3 Friture noodles
The growing demand for healthy products has led many factories to incorporate hot air or microwave dryers, Eliminating oil use.
Chapter 15: Normative, Local certifications and regulations
And serious manufacturer of instantaneous noodles production lines You must offer teams that comply with international standards, and also adapt to local regulations.
15.1 Available certifications:
- CE (Europa): indispensable to enter Spain and the EU.
- ISO 9001 / 22000: Total quality and food safety.
- FDA (EE. His.): For indirect export to the United States.
- Inmetro (Brazil), Prompted (Peru): available.
15.2 Normatives per country
| Country | Key requirement |
|---|---|
| Space | CE certificate, Sanitary Registry, Three -phase energy |
| Mexico | NOM certificate, 220V/60Hz connections |
| Peru | Digesa Food approval |
| Colombia | INVIMA REGISTRATION, Use of steel 304 |
| Chile | Seremi declaration and easy sanitization |
Chapter 16: Packaging options according to the target market
The packaging system is an essential part of the Instant noodle production line. The type of packaging directly influences product perception, Your useful life and final price.
16.1 Types of available packaging
| Type of packaging | Description | Service life |
|---|---|---|
| On sealed plastic | Cheaper, Ideal for supermarkets | 6–9 months |
| Plastic bowl (bowl) | Premium, Includes on soup | 9–12 months |
| Vacuum packaging | For export or gourmet | 12 Months+ |
| Biodegradable | Ecological trend, High acceptance | 6–9 months |
16.2 Automatic packaging systems
- Vertical Embacker Type “Form-Fill-Seal”
- Tray sealing + Plastic cover
- Automatic labeling with QR code
- Lot printing and continuous date
Chapter 17: How to choose the best manufacturer?
When you are looking for a MANUFACTURE OF INTAINTANEOUS ASSEMBLY PRODUCTION LINE, Consider:
✅ Years of experience (>10 years)
✅ Export cases to your region
✅ Personalization capacity (voltage, size, language)
✅ Real post -sales technical support (Not only promises)
✅ Clear guarantee, available spare parts, Manual in Spanish
Example of ideal supplier:
DT Food Machine meets all the above requirements, With more than 15 years of experience exporting more than 60 countries, including Spain, Chile, Peru and Colombia.
Chapter 18: Blanca and Product Development
Many customers seek not only to buy the machine, but also launch your own noodles brand. A good manufacturer can support you with:
- Basic Fidean Soup Formulas
- Packaging design (scholarship, TAZONES, label)
- Nutritional standards by country
- Regional launch plan
📌 Additional advice: Including local flavors increases the repurchase rate.
Chapter 19: Implementation cases in Latin America and Europe
Mexico - Client in Jalisco
Type of line: 100 kg/h
Product: Chile-Limon flavor noodles
Sales channel: OXXO, Chedraui
Results: +80% Increase in net income in 12 months
Spain - Client in Alicante
Type of line: Not fried, 60 kg/h
Product: Ecological vegan noodles
Results: Access to Carrefour Bio and online sale at Amazon.com
Colombia - Client in Medellín
Type of line: 30 kg/h pilot for universities project
Product: Lenty protein noodles
Results: 100kg/h line expansion after market validation
Final conclusion
Become MANUFACTURE OF INTAINTANEOUS ASSEMBLY PRODUCTION LINE It is a great opportunity for those who seek to start or expand their food business in markets such as Spain, Mexico, Peru, Colombia o Chile. Through automated technology, regulatory compliance, Modern packaging systems and comprehensive technical support, You can reach high levels of productivity and profitability.
In DT Food Machine, We not only manufacture equipment: We develop solutions. If you want to enter the world of instant noodles with confidence, professionalism and support, We are your perfect ally.