Banana chips production line

Chapter 1: Introduction - The boom of banana chips in the global market

Banana chips production line：In recent years, The consumption of healthy snacks has grown exponentially both in Space as in Latin America. Among them, los banana chips They have consolidated as a delicious option, natural and gluten, highly valued by consumers aware of their health.

This growth has promoted the demand for industrial technologies such as banana chips and the banana chips production line, essential to transform green banana into a crispy snack, attractive and profitable commercial.

DT Food Machine, as specialized manufacturer with more than 15 years of experience, It offers complete solutions for automated banana chips, adapted to the regulations of each country and with comprehensive technical support.

Chapter 2: Business opportunities in Spain and Latin America

🌍 Consumer trends:

• In Space, banana chips are present in ecological supermarkets, Gourmet herbalists and shops.
• In countries like Colombia, Peru, Ecuador y Mexico, There is a local tradition of consuming fried banana, which facilitates the introduction of industrial lines to climb production.
• In Chile y Argentina, These products are gaining ground as an alternative to traditional fries.

🔍 Advantages of industrializing the process:

• Greater cutting uniformity, Friture and flavor.
• Lower oil absorption with automatic fryers.
• Significant increase in productive capacity.
• Compliance with European health regulations or Latam.
• Possibility of exporting to demanding markets such as the US. UU. and Europe.

Chapter 3: What is a banana chips machine?

A banana chips It is an industrial team designed to cut, Fry and process green banana slices in crispy chips. This type of machinery can be semiautomatic the totally automatic, depending on the desired production volume.

Main functions:

• Naked (optional, If not done manually)
• Banana's uniform cutting
• Frying the controlled temperature
• Drained from oil
• Spicy (optional)
• Cooled and packaging

DT Food Machine It offers compact models for small businesses, as well as complete high capacity lines for export factories.

Chapter 4: What includes a banana chips production line?

The banana chips production line Includes a series of machines connected to each other to perform the complete transformation process. Next, We show you the typical workflow:

🔄 Process flow:

1. Selection and banana washing
2. Automatic the manual
3. Srest machine cutting (0.8–2.5 mm ajustable)
4. Automatic frying with temperature control (150–180 °C)
5. Degreasing by centrifuge or vibratory tape
6. Rotary drum spiced (sal, SHE, spicy, etc.)
7. Cooled and transportation to packaging zone
8. Automatic packaging (scholarship, boxes, Vacuum sealed)

Each stage can be adapted to customer needs, including local voltage, Control Panel Language (Spanish available), and control system (PLC Siemens, touch screen, etc.).

Chapter 5: Technical Table of Available Models - Banana Chips Machine

Below are the main models offered by DT Food Machine, each designed to meet different production needs, From local ventures to export factories.

🧾 Standard comparative table:

🟩 All models are manufactured in stainless steel 304, With steel component option 316 For demanding customers (pharmaceutical industry the gourmet).

Chapter 6: Detailed technical parameters of each section

The banana chips production line includes multiple machines with individual technical characteristics. Here are the parameters of each key section:

🟢 1. Banana slicing machine

• Adjustable thickness: 0.8 mm – 2.5 mm
• Cutting speed: Until 500 kg/h
• Motor: 1.5 kW
• Knife material: Temperate stainless steel
• Security System: Automatic stop when opening cover

🟡 2. Freekide continues automatic

• Oil capacity: 300–1500 liters
• Temperature range: 140 °C – 190 °C
• Heating system: Electric / gas / diesel / vapor
• Temperature control: PID + PLC
• Thermal insulation: High density rock wool
• Automatic cleaning: CIP SYSTEM (optional)

🔵 3. Degreasing and cooling system

• Disgusting type: Centrifugal / Vibratory
• Energy consumption: 2.2 kW – 4.5 kW
• Cooling time: 3–5 minutes
• Residual oil reduction: Until 25% compared to traditional frying

🟣 4. Spot

• Rotating drum with speed control
• Condiments dosing system automatic
• Ability: 200–1500 kg/h
• Hygienic design, easy disassembly

🔴 5. Automatic packing machine

• Packaging format: Scholarship (20g–500g) / Vacuum packaging
• Packaging speed: Until 60 Bags/min
• Sealing options: Horizontal, vertical, Thermosellado
• Weighing system: Multicabezales (Japanese brand China)
• Integration with lot and date encoder

🏭 Chapter 7: Plant design and space for the production of banana chips

One of the keys to optimize industrial production of banana chips is to correctly design the Plant layout, ensuring Continuous flow, easy cleaning and separation of clean/dirty areas.

📐 Recommendations for line installation:

• Minimum area required for DT-PLT500: 80–100 m²
• Ideal area for DT-PT1000 or more: from 180 m²
• Recommended ceiling height: ≥3 metros
• Zone separation:
  • Reception and peeled zone
  • Cutting and frying zone (high temperature)
  • Cooled and packaging area
  • Storage and Logistics Zone

🔧 Basic requirements:

• Electrical connection: Three -phase, 380V / 50Hz (adjustable)
• Smoke extraction system: necessary in the frying area
• Natural or industrial ventilation
• Access to drinking water and drainage
• Anti-desquiring and washable floor

DT Food Machine can provide custom distribution diagrams for each client, According to the available space.

💡 Chapter 8: Technical advantages of the DT Food Machine banana chips production line

DT Food Machine is distinguished by offering robust technology, segura, efficient and adaptable, with CE certification and compliance with international health standards.

✅ Main advantages:

1. Modular and Scalable Design
   Allows to grow from 300 kg/h to 2000 kg/h without changing all infrastructure.
2. Efficient oil use
   Thanks to temperature and automatic circulation sensors, The oil is kept clean for longer, reducing replacement costs.
3. Total automation with PLC
   From the cut to the packed, Everything can be controlled from a touch screen in Spanish.
4. Easy cleaning (HACCP)
   All machines are designed to disassemble without tools, allowing rapid and efficient hygiene.
5. Energy compatibility
   Models with electric resistance, gas, steam or diesel, adaptable according to the installation country.
6. Reduction of operational personnel
   An automatic line can operate with only 3–5 people.
7. Global after -sales service
   Installation, formation, spare parts and technical assistance in Spanish via video or face -to -face.

📦 Chapter 9: Packing, Presentation and compliance with international standards

A good product presentation is as important as flavor. DT Food Machine incorporates professional packaging solutions adapted to the markets of supermarkets, Online sales, food service y International export.

Compatible packaging options:

Sanitary and technical standards fulfilled:

• ✅ CE certification (European conformity)
• ✅ ISO 9001: Quality Management
• ✅ FDA y SGS (Materials in food)
• ✅ Lot coding and date with integrated printers
• ✅ Automatic labeling options

Use: All packing systems can include multicabezal weighing system, Filling and automatic rejection for poorly sealed bags.

🌐 Chapter 10: Applications and success cases in Spanish -speaking countries

Thanks to your versatility, quality and modular design, The banana chips production line DT Food Machine has been successfully adopted in multiple Spanish -speaking countries, both in Europa as in Latin America.

📍 Countries where our lines already operate:

🇪🇸 España

• Valencia and Andalusia Zone: handmade producers have automated their lines by maintaining gourmet quality.
• Export to Germany and France.

🇲🇽 Mexico

• States like Jalisco and Puebla have implemented lines to produce fried male banana with local flavors (spicy, lemon, etc.).

🇨🇴 Colombia

• Use of Creole green banana for bulk packed chips.
• Integration with vertical packaging systems.

🇵🇪 Peru

• Adaptation of the line to sweet potato chips (potato) and cassava together with banana.

🇩🇴 Dominican Republic

• Medium -oriented plants oriented to Miami and Central America.

🛠️ Success cases:

1. Customer in Guatemala managed to increase its production of 250 kg/h a 800 kg/h in 9 months, reducing a 30% Oil costs.
2. Startup in Spain He went manually to automate with DT-PLT300, improving your presentation in supermarkets.

🤝 Chapter 11: After -sales service, Installation and guarantee of DT Food Machine

In DT Food Machine, We not only sell machines. We accompany the customer from planning to successful commercial production.

🔧 Installation and commissioning:

• Face -to -face installation or online assistance (augmented reality, video)
• Complete manuals in Spanish
• Technical and operational training for the work team

🧰 Post -sales service:

• Answer in less than 24 H via WhatsApp or Mail
• Spanish support, English and French
• Supply of spare parts by 5 years
• Remote access to PLC for diagnoses

📜 Guarantee:

• Guarantee of 18 months About manufacturing defects
• Free replacement for essential parts during the period
• Expanded guarantee available under maintenance contract

🛒 Chapter 12: Frequent questions, Purchase and conclusion recommendations

❓ Frequently asked questions:

1. What kind of banana is needed for this line?
Male or Creole green banana, Not very mature. It is also possible to work with cassava or sweet potato with minimal adaptations.

2. What is average energy consumption?
To 500 kg/h, The estimated consumption is 25–30 kWh, depending on the frying system (electric, gas or steam).

3. Can I change flavors and condiments?
Yeah, The seasoned system allows you to change recipes easily, Ideal for Chips with Chile, SHE, queso, etc.

4. How many people do I need to operate?
From 3 people in semi -automatic lines. For complete lines, 4–6 is enough.

💡 Recommendations before buying:

• Evaluate the current production volume and expected growth.
• Keep in mind the physical space, Access to basic services (agua, electricity).
• Be sure to meet local health standards for equipment installation.
• Solicita a DT Food Machine una Detailed contribution and personalized design plan.

✅ Conclusion

The banana chips and the Automatic DT Food Machine Production Line They represent a comprehensive solution for those who seek automate, climb and ensure quality In the competitive market for healthy snacks.

Whether it is a small local factory or an export company with international certifications, DT Food Machine ofrece reliable technology, Professional support and total adaptability.

Contact us today To receive personalized advice and take your project to the next level.