Global demand for commercial ice cream cones increases every year. From artisanal ice cream parlors to industrial factories, everyone needs a stable system, hygienic and efficient to produce crispy wafers. This is where the industrial ice cream cone making machine, also known as automatic ice cream wafer making machine o industrial equipment for cones.

In this article you will learn:

• How an industrial cone making machine works
• The different types of equipment available
• Important technical characteristics
• Why failures occur and how to avoid them
• Production Tips for Uniform, Crispy Cones
• Recommendations for choosing a reliable manufacturer

If you are planning to buy a wafer making machine or upgrade your current production line, This article will give you a complete vision based on real experience of manufacturers and users.

1. What is an Industrial Ice Cream Cone Making Machine??

It is a piece of equipment designed to produce ice cream cones continuously and automatically., used in:

• ice cream factories
• Industrial wafer plants
• snack companies
• Commercial ice cream parlors with high demand
• Production of cucuruchos for export

These machines can produce between 1.000 y 10.000 Cones per hour, depending on the number of molds and the level of automation.

In the market there are multiple synonyms used by buyers:

• Automatic barquillo machine
• Rotary cone oven
• Commercial cone making machine
• ice cream cone production line
• Industrial machine for crispy wafers

They all refer to the same type of technology: an automatic baking and molding system to produce uniform cones.

2. How Does an Industrial Ice Cream Cone Machine Work??

Although models vary between manufacturers, the general process is similar. Here we explain it step by step:

2.1 Mixing the dough

The dough is prepared with basic ingredients: flour, sugar, oil, water and flavorings.
For industrial production it is used:

• High speed mixer
• Hot storage hopper
• Recirculation system to prevent dough from settling

2.2 Automatic dosing

The machine dispenses the dough onto the hot molds. This ensures:

• Uniform weight
• Constant thickness
• Less waste

2.3 Cooking in molds

Cooking occurs between 150 °C y 200 °C, depending on the recipe.

Double molds ensure even browning.
Industrial ovens can have from 12 until 60 mold.

2.4 Cone forming

Once cooked, The hot wafer passes into a conical mold where it is automatically rolled.

2.5 Drying

This step ensures that the cones remain:

• Golden
• Crispy
• Frost resistant

2.6 Chilled and stacked

Cooling system ensures cones stay straight and do not crack.

3. Types of Industrial Ice Cream Cone Making Machines

Depending on the level of automation, there are several types:

3.1 Manual or Semi-Automatic Machine

Suitable for small businesses.
Advantages:

• Low initial cost
• Easy maintenance

Disadvantages:

• Low capacity (200–500 cones/hour)
• High dependence on the operator

Ideal for handmade ice cream shops.

3.2 Automatic Ice Cream Cone Machine

The most common model for modern factories.

Characteristics:

• Control PLC
• Automatic dough feeding
• Continuous cooking
• Automatic molding

Ability: 1.500 – 6.000 Cones/hour.

3.3 Completely Industrial Line

Designed for mass production of cones.

Includes:

• industrial mixer
• Heated hopper
• High speed cooking machine
• Automatic rolling system
• Tunnel cooling
• Automatic packaging

Ability: 8.000 – 20.000 Cones/hour.

4. Key Technical Aspects When Buying an Industrial Cone Machine

When choosing a machine to make wafers, you must consider these factors:

4.1 Molds Material

The molds can be:

• Cast iron
• carbon steel
• Stainless steel

Stainless steel molds last longer and are more hygienic.

4.2 Temperature control

A good system must allow:

• Independent adjustment per zone
• Digital Temperature Monitor
• Automatic correction according to dough thickness

4.3 Number of molds

The more molds, greater production capacity.

Example:

4.4 Energy consumption

Industrial machines can consume between:

• 12 kW (small)
• 40–90 kW (industrial)

Select according to your electrical system.

4.5 Control system

The best current standard:

• PLC (Siemens, Delta, Omron)
• HMI touch screen
• Fault Diagnosis
• Programmable recipes

4.6 Safety and hygiene

Search:

• Stainless steel 304
• CE certificates
• Overheat protection
• Quick cleaning system

5. Common Problems in Cone Production and How to Solve Them

5.1 Soft or not very crunchy cones

Causes:

• Insufficient cooking time
• Lack of drying
• Dough with too much water

Solution:

• Increase temperature to 180 °C
• Increase cooking time
• Adjust recipe with more sugar or less water

5.2 Cones that break

Causes:

• Too hard dough
• old molds
• badly wound

Solution:

• Add oil to improve elasticity
• Replace worn molds
• Adjust conical mold pressure

5.3 uneven cones

Causes:

• Bad dosage
• Clogged nozzles
• Mixing hopper problem

Solution:

• Clean nozzles
• Calibrate dispenser
• Maintain mass in constant circulation

6. Practical Tips to Improve Industrial Wafer Production

6.1 Always keep the dough homogeneous

Use a hopper with continuous agitation.

6.2 Clean molds daily

Residue affects the color and thickness of the wafer.

6.3 Control humidity of the environment

High humidity → less crispy cones.

6.4 Use a stable cooling system

Prevents cracks during stacking.

6.5 Register parameters

Ideal temperature: 170–190 °C
Cooking time: 40–60 seconds

7. How to Choose a Reliable Cone Machine Manufacturer?

Here the most important criteria:

7.1 Manufacturer experience

Choose companies with more than 10 years in wafer machinery.

7.2 Availability of spare parts

Very important for continuous production.

7.3 Customization capability

According to:

• cone size
• Wafer thickness
• Recipe type
• Automation level

7.4 Technical service

Key questions:

• Do you install the machine in your factory?
• Do you offer training?
• Do you have support 24/7?

8. DT Food Machine: Professional Ice Cream Cone Machine Manufacturer

DT Food Machine is one of Asia's leading manufacturers of automatic ice cream cone making machines and complete wafer lines..

We offer:

• Industrial machines with 12–60 molds
• Automatic equipment for winding and stacking
• Mixing and dosing systems
• Customization for cones 42 mm – 180 mm
• Global installation and technical support

Our machines stand out for:

• High production
• Durable molds
• Cooking stability
• Uniform and crisp cones
• Easy to use software

We are reliable suppliers for ice cream companies, snack manufacturers and distributors in more than 40 countries.

Industrial ice cream cone making machine

The industrial ice cream cone making machine It is an essential tool for any business looking to produce high-quality wafers efficiently and profitably.. Know how it works, types, Technical parameters, Common failures and purchasing criteria will allow you to choose the best equipment for your production.

If you are looking for a automatic barquillo making machine or you want to expand your current line, DT Food Machine can help you with complete solutions, stable and designed for large volumes.